How to choose an efficient DC/DC power module for AGVs?

Introduction to the importance of AGV (Automated Guided Vehicle) in logistics and manufacturing

Automated Guided Vehicles (AGVs) are becoming indispensable automation equipment in modern logistics and manufacturing fields, and AGVs realize efficient transportation of materials and products through precise route planning and intelligent navigation.

For example, in the manufacturing sector, AGVs can be used for the handling of raw materials, transportation of semi-finished products, and sorting and packaging of finished products. Its automation features can improve production efficiency, reduce labor costs, and lower potential human error.

In the field of logistics and warehousing, AGVs can be used for material handling in warehouses, loading and unloading of goods, and inventory management. Through the use of AGVs, automated operational processes can be realized to improve logistics efficiency and accuracy. In addition, AGVs have important applications in industries such as medical services, aerospace, and e-commerce.

It can be seen that as a core component of intelligent warehousing and production, the stable operation of AGVs is crucial to the smoothness of the entire supply chain, while the selection of power modules is one of the key factors to ensure that AGVs work efficiently for a long time.

Requirements for dc/dc power supply modules in the use of AGVs

Wide Voltage Input

AGVs may need to work in different environments during actual operation, and instability of power input voltage is a common challenge. To ensure that AGVs can operate stably in different power environments, power supply modules must have a wide input voltage range. Our DC-DC converters support input voltages ranging from 9V to 160V and beyond, ensuring that AGVs can be powered smoothly whether the battery is low or charging, and avoiding system failures caused by voltage fluctuations.

Fast Startup

The tasks of AGVs require a flexible response, and sometimes the equipment needs to start up quickly and begin working immediately. The fast startup feature of the DC/DC Power Modules is critical in such cases, ensuring that the DC DC Power Converters enters the working state quickly after powering up and shortening the time it takes for the equipment to go from standby to operation. This not only improves operational efficiency, but also saves waiting time, which is especially suitable for AGV application scenarios that require frequent starts and stops.

Low power consumption, high efficiency

AGVs have limited battery capacity, so low-power power modules can extend their operating time, while high-efficiency energy conversion reduces power waste. We provide DC-DC converters with more than 95% conversion efficiency, which can maximize the use of battery energy and reduce heat loss. In addition, the low-power design not only helps to reduce the heat dissipation needs of the system, but also extends battery life and reduces maintenance frequency, thus improving the overall economic efficiency.

Good EMI performance

AGVs often carry complex sensors and communication devices, and these sensitive components are very sensitive to electromagnetic interference (EMI). The EMI performance of the power supply module is critical and must meet strict EMC requirements to prevent EMI from affecting the normal operation of the equipment. Our power supply modules feature a low-noise design that effectively suppresses electromagnetic radiation, ensures signal stability of the AGV’s internal communication and sensing systems, and enhances operational accuracy and reliability.

High Isolation Voltage

In industrial environments, AGV power modules need to withstand large electrical interference and voltage fluctuations, so the insulation performance of power modules must be reliable. High isolation voltage design can effectively protect the equipment from power shocks and power disturbances, and enhance the safety and durability of the system. Our DC-DC power modules have high isolation voltages (up to 3000VDC or more), providing solid electrical isolation for critical electronic components in the system and guaranteeing long-term stable operation.

DC-DC power modules Case Studies and User Feedback

A large logistics company used our DC-DC power modules to successfully optimize the power solution of its AGV system. During the application process, the running time of AGVs was extended by 20% and the failure rate was significantly reduced. User feedback indicated that the module’s high efficiency and stability improved the overall logistics operation efficiency and saved a lot of maintenance time and cost.

Power supply requirements for AMR robots: how to choose the right DC-DC power module?

In addition to AGVs, AMRs (Autonomous Mobile Robots) also place high demands on power supply modules. Compared to AGVs, AMRs rely more on complex navigation systems and autonomous decision-making, and power modules need to provide more accurate voltage output to ensure that all sensors and controllers work properly. When selecting an adapted DC-DC power module, AMR users should focus on the following key factors:

Power Adaptation

According to the AMR’s mission requirements and load conditions, select a DC-DC converter with the appropriate power range to ensure that the system can still operate stably under high loads.

Electromagnetic compatibility

Since AMRs are usually equipped with a large number of sensors and communication modules, the electromagnetic interference (EMI) performance of the power module is particularly important. A low-noise design of the power supply module can effectively avoid signal interference and ensure the reliability of system communication.

Scalability and Flexibility

AMRs often require frequent updates or reconfiguration tasks, and the scalability of the power supply module is critical. We provide DC-DC modules that not only support customized solutions, but are also seamlessly compatible with different sensors and controllers to meet future needs.

To Summarize

Whether it’s an AGV or an AMR, choosing the right power module is central to ensuring the efficient and stable operation of the equipment.
Highly efficient, stable and lightweight DC-DC converters can significantly improve the robot’s performance. If you are looking for quality power solutions, our products will provide the best support for your AGV and AMR systems.

CHONDA INTERNATIONAL TECHNOLOGY CO., LTD is a leading global company specializing in power converters. Our mission is to make a significant impact on the market, establishing CHONDATECH as a trusted brand recognized for innovation and reliability. We focus on developing advanced power regulation technologies, particularly for the Military and Medical industries, where precision and performance are crucial.

CHONDATECH prioritizes high quality, affordability, and excellence by utilizing modern, cutting-edge components to create products that are both reliable and efficient.