Industrial High Voltage DC-DC Converter for Industrial Automation Systems

✔ 100–1000V Ultra Wide Input

✔ Reinforced Isolation up to 4000VDC

✔ Designed for PV String Monitoring Units

✔ Compact PCB Mount Package

✔ High Reliability for Outdoor Solar Systems

✔ Custom Output Voltage Available

Product Overview

Industrial automation systems require highly stable and isolated power conversion solutions. Our high voltage DC-DC converter is designed to support demanding industrial environments where reliability and voltage stability are critical.

With a wide input range of 100–1000V, this module is suitable for factory automation equipment, control cabinets, monitoring systems, and industrial power distribution units.

The converter ensures stable output, high efficiency, and strong electrical isolation, making it ideal for integration into modern industrial automation infrastructure.

Key applications include industrial control systems, factory equipment, robotics power systems, and automated monitoring platforms.

Key Features

  • Wide 100–1000VDC input range
  • High isolation for battery system safety
  • Stable regulated DC output
  • Designed for Battery Energy Storage Systems (BESS)
  • High efficiency and low ripple
  • Industrial-grade reliability
  • Continuous short-circuit protection
  • OEM and customized solutions available

Technical Positioning

This is a wide input isolated DC-DC converter designed for industrial automation environments requiring stable voltage conversion, electrical isolation, and high reliability in harsh factory conditions.

Industrial Use Case

– Industrial automation control cabinets
– Factory equipment power systems
– Industrial monitoring and control systems

Typical Applications

– Industrial Automation Equipment
– Factory Control Systems
– Production Line Power Supply
– Industrial Monitoring Systems
– Robotics Power Modules
– Smart Manufacturing Systems
– High Voltage Industrial Systems
– Power Distribution Units

Application Diagram

Our high voltage DC-DC converters provide stable and reliable low-voltage power for various industrial and energy applications.

Electrical Specifications

Input Specifications

Parameter Value
Input Voltage 100–1000VDC (200–1200VDC Optional)
Input Current PHV05: 100mA (typ) PHV10: 230mA (typ) PHV15: 250mA (typ)
Surge Current 10A (100VDC), 20A (1200VDC)

Output Specifications

Parameter Value
Output Accuracy ±1%
Line Regulation ±0.5% (typ)
Load Regulation ±2% (10–100% Load)
Ripple & Noise 100mVp-p (20MHz Bandwidth)
Minimum Load 0%
Short Circuit Protection Continuous, Auto Recovery
Over Current Protection ≥110% Rated Output

Environmental Specifications

Parameter Value
Operating Temperature −40°C to +55°C
Storage Temperature −40°C to +105°C
Humidity 95% RH Max
Case Temperature +80°C Max

Performance

Parameter Value
Efficiency 75% (typ)
Switching Frequency 65–100kHz
Start-up Delay 500ms
Dynamic Response ±4% / 500μs
Temperature Drift 0.02%/°C

Isolation & Safety

Parameter Value
Isolation Voltage 4000VDC / 1 Minute
Isolation Resistance 100GΩ @ 500VDC
Leakage Current 0.03mA RMS
Safety Class Class I
MTBF >215,000 Hours @25°C

Related Systems

PV String Monitoring Systems
Battery Energy Storage Systems (BESS)
Solar Monitoring Systems
Power Distribution Systems

Available Models

Performance Test Results

Input Voltage vs Load

Dynamic load response

Mechanical Dimensions

 

outside shell size

sectional dimension:1.0mm  terminal accuracy:0.1mm    other accuracy: ±0.5mm

Frequently Asked Questions

Q1: What is an industrial DC-DC converter used for?

It is used to provide stable power for industrial automation systems, including control units, sensors, and factory equipment.

Q2: Why use high voltage DC-DC converters in automation?

They ensure stable voltage conversion, isolation, and reliability in harsh industrial environments.

Q3: Is this converter suitable for factory systems?

Yes, it is designed for industrial automation and control applications.

Q4: What is the input range?

Typically 100–1000V wide input for industrial use cases.

Need a Custom Solution?

Looking for a customized high-voltage DC/DC converter for your photovoltaic or industrial application?

Contact our engineering team for customized input voltage, output voltage, package size, and power solutions.

Looking for other voltage ranges? Explore our complete High Voltage DC-DC Converter Series.

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