Custom High Voltage DC-DC Converter

✔ 100–1000V Ultra Wide Input

✔ Reinforced Isolation up to 4000VDC

✔ Designed for PV String Monitoring Units

✔ Compact PCB Mount Package

✔ High Reliability for Outdoor Solar Systems

✔ Custom Output Voltage Available

Product Overview

The Custom High Voltage DC-DC Converter is an OEM platform designed for flexible and application-specific power solutions across industrial sectors.

It supports wide input voltage ranges up to 100–1000V DC / 200-1200VDC  and can be customized for different output voltages, power levels, and isolation requirements.

This solution is widely used in renewable energy systems, industrial automation, railway electronics, and power distribution applications where standard products cannot meet specific design requirements.

Key Features

– Custom input voltage range (up to 100–1000V DC / 200-1200VDC 1500VDC)
– Custom output voltage and power options (5-50W)
– High isolation and safety design
– Industrial grade reliability
– OEM / ODM customization available
– Suitable for multiple industrial applications

Technical Positioning

This is a customizable isolated DC-DC converter platform designed for OEM applications across industrial systems, including renewable energy, automation, railway, and power distribution systems.

OEM Application Areas

– Renewable energy systems
– Industrial automation equipment
– Railway electronic systems
– Power distribution systems

Typical Applications

– OEM DC-DC Converter Solutions
– Custom Power Supply Systems
– Industrial Custom Power Modules
– High Voltage Custom Power Design
– Renewable Energy OEM Systems
– Railway OEM Power Systems
– Industrial Automation OEM Power Supply
– Battery Energy Storage OEM Systems

Application Diagram

Our high voltage DC-DC converters provide stable and reliable low-voltage power for various industrial and energy applications.

Electrical Specifications

Input Specifications

Parameter Value
Input Voltage 100–1000VDC (200–1200VDC Optional)
Input Current PHV05: 100mA (typ) PHV10: 230mA (typ) PHV15: 250mA (typ)
Surge Current 10A (100VDC), 20A (1200VDC)

Output Specifications

Parameter Value
Output Accuracy ±1%
Line Regulation ±0.5% (typ)
Load Regulation ±2% (10–100% Load)
Ripple & Noise 100mVp-p (20MHz Bandwidth)
Minimum Load 0%
Short Circuit Protection Continuous, Auto Recovery
Over Current Protection ≥110% Rated Output

Environmental Specifications

Parameter Value
Operating Temperature −40°C to +55°C
Storage Temperature −40°C to +105°C
Humidity 95% RH Max
Case Temperature +80°C Max

Performance

Parameter Value
Efficiency 75% (typ)
Switching Frequency 65–100kHz
Start-up Delay 500ms
Dynamic Response ±4% / 500μs
Temperature Drift 0.02%/°C

Isolation & Safety

Parameter Value
Isolation Voltage 4000VDC / 1 Minute
Isolation Resistance 100GΩ @ 500VDC
Leakage Current 0.03mA RMS
Safety Class Class I
MTBF >215,000 Hours @25°C

Related Systems

PV String Monitoring Systems
Battery Energy Storage Systems (BESS) 
Solar Monitoring Systems 
Industrial Automation Systems
Solar Tracker Controllers

Available Models

Performance Test Results

Input Voltage vs Load

Dynamic load response

Mechanical Dimensions

 

outside shell size

sectional dimension:1.0mm  terminal accuracy:0.1mm    other accuracy: ±0.5mm

Frequently Asked Questions

Q1: Can this DC-DC converter be customized?

Yes, input voltage, output voltage, power level, and mechanical design can be customized based on OEM requirements.


Q2: What industries can use custom DC-DC converters?

They are widely used in renewable energy, industrial automation, railway systems, and power distribution.


Q3: What is OEM DC-DC converter?

It is a customizable power module designed for integration into specific industrial systems.


Q4: What input range is supported?

Typically up to 100–1000V DC / 200-1200VDC depending on application requirements.


Q5: Do you provide ODM services?

Yes, ODM and OEM customization are available for industrial applications.

Need a Custom Solution?

Looking for a customized high-voltage DC/DC converter for your photovoltaic or industrial application?

Contact our engineering team for customized input voltage, output voltage, package size, and power solutions.

Looking for other voltage ranges? Explore our complete High Voltage DC-DC Converter Series.

Fill out the form below and we’ll respond within 24 hours.