Isolated DC-DC Converter for Railway Electronics

✔ 100–1000V Ultra Wide Input

✔ Reinforced Isolation up to 4000VDC

✔ Designed for PV String Monitoring Units

✔ Compact PCB Mount Package

✔ High Reliability for Outdoor Solar Systems

✔ Custom Output Voltage Available

Product Overview

The Isolated DC-DC Converter for Railway Electronics is designed for high-reliability railway applications where stable and safe power conversion is critical.

With a wide input range of 100–1000V DC, this converter provides isolated and regulated DC output for railway signaling systems, onboard electronics, communication devices, and monitoring equipment.

Engineered for harsh railway environments, it ensures strong resistance to vibration, electrical noise, and temperature variations, making it suitable for modern rail transportation infrastructure and intelligent railway systems.

Key Features

– Wide input 100–1000V DC range
– High isolation for railway safety
– Stable DC output
– Designed for harsh railway environments
– High reliability and long lifetime
– Industrial grade protection

Technical Positioning

This is an isolated DC-DC converter designed for railway electronic systems requiring high reliability, electrical isolation, and stable power supply in vibration and high EMI environments.

Railway Use Case

– Onboard railway electronic systems
– Railway signaling equipment
– Railway communication systems

Typical Applications

– Railway Electronics Systems
– Railway Signaling Systems
– Onboard Train Power Systems
– Railway Communication Equipment
– Rail Transportation Monitoring Systems
– Industrial Transportation Systems
– High Reliability Power Systems

Application Diagram

Our high voltage DC-DC converters provide stable and reliable low-voltage power for various industrial and energy applications.

Electrical Specifications

Input Specifications

Parameter Value
Input Voltage 100–1000VDC (200–1200VDC Optional)
Input Current PHV05: 100mA (typ) PHV10: 230mA (typ) PHV15: 250mA (typ)
Surge Current 10A (100VDC), 20A (1200VDC)

Output Specifications

Parameter Value
Output Accuracy ±1%
Line Regulation ±0.5% (typ)
Load Regulation ±2% (10–100% Load)
Ripple & Noise 100mVp-p (20MHz Bandwidth)
Minimum Load 0%
Short Circuit Protection Continuous, Auto Recovery
Over Current Protection ≥110% Rated Output

Environmental Specifications

Parameter Value
Operating Temperature −40°C to +55°C
Storage Temperature −40°C to +105°C
Humidity 95% RH Max
Case Temperature +80°C Max

Performance

Parameter Value
Efficiency 75% (typ)
Switching Frequency 65–100kHz
Start-up Delay 500ms
Dynamic Response ±4% / 500μs
Temperature Drift 0.02%/°C

Isolation & Safety

Parameter Value
Isolation Voltage 4000VDC / 1 Minute
Isolation Resistance 100GΩ @ 500VDC
Leakage Current 0.03mA RMS
Safety Class Class I
MTBF >215,000 Hours @25°C

Related Systems

PV String Monitoring Systems
Battery Energy Storage Systems (BESS)
Solar Monitoring Systems
Power Distribution Systems

Available Models

Performance Test Results

Input Voltage vs Load

Dynamic load response

Mechanical Dimensions

 

outside shell size

sectional dimension:1.0mm  terminal accuracy:0.1mm    other accuracy: ±0.5mm

Frequently Asked Questions

Q1: What is a railway DC-DC converter used for?

It is used to provide stable and isolated power for railway electronic systems such as signaling, communication, and onboard equipment.


Q2: Why is isolation important in railway applications?

Isolation ensures safety, reduces electrical noise, and protects sensitive railway electronics from high voltage fluctuations.


Q3: Can this converter work in harsh environments?

Yes, it is designed for vibration, temperature variation, and high EMI railway environments.


Q4: What is the input voltage range?

It supports a wide input range of 100–1000V DC, suitable for railway systems.


Q5: Can it be customized?

Yes, output voltage, power level, and mechanical design can be customized for railway applications.

Need a Custom Solution?

Looking for a customized high-voltage DC/DC converter for your photovoltaic or industrial application?

Contact our engineering team for customized input voltage, output voltage, package size, and power solutions.

Looking for other voltage ranges? Explore our complete High Voltage DC-DC Converter Series.

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